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Silicone Thermal Pads: An Efficient Heat Dissipation Solution

Time : 2025-09-26

With the increasing sophistication and power density of modern electronic devices, efficient heat dissipation has become crucial for ensuring stable operation. As a high-performance thermal interface material, silicone thermal pads are widely used in communications, new energy, consumer electronics, and other fields, becoming an indispensable component of thermal management systems.

Volsun silicone thermal pads are a sheet material based on a silicone base, filled with highly thermally conductive fillers, and manufactured through a specialized process. Their thermal conductivity can be customized from 1.5 to 6.0 W/m·K, with thickness options of 0.5 to 5.0 mm. They offer excellent flexibility, insulation, and mechanical strength, effectively filling the air gap between the heating element and the heat sink, improving heat transfer efficiency.

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Why Choose Silicone Thermal Pads?

●Excellent Thermal Conductivity: By adjusting the filler ratio and process, different levels of thermal conductivity can be achieved, meeting various application scenarios.

●Excellent Flexibility and Compressibility: The pads exhibit excellent resilience and adaptability, achieving lower contact thermal resistance under varying pressures.

●High Flame Retardancy: This product meets the V-0 flame retardancy standard, ensuring equipment safety in high-temperature and short-circuit conditions.

●Easy Installation and Maintenance: The sheet form facilitates cutting and lamination, supporting automated assembly and significantly improving production efficiency.

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Differences from Thermal Gap Fillers

Although thermal pads and gap fillers are similar in base material and thermal conductivity mechanism, both using silicone systems material, they differ significantly in form and application flexibility. Thermal gap fillers are paste-like and suitable for filling irregular gaps, while thermal pads are pre-formed solid sheets with a fixed thickness, suitable for standardized, high-volume applications, offering greater consistency and reliability.

Strict Production Process, Controlled Quality

We utilize a rigorous production process: mixing - calendering - vulcanization - cutting - inspection - packaging, ensuring that each thermal pad meets customer requirements for key indicators such as thermal conductivity, thickness, hardness, and density. The standard sample size is 235*235mm, and customization is possible.

Silicone thermal pads are more than just a material; they're a reliable partner in your product's thermal management system. Whether it's a high-performance computer, a base station, a new energy vehicle battery pack, or an industrial inverter, we can provide you with the right thermal solution. Contact us for more details and technical support!

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